ATC Sub Banner
ATC Sub Banner

Capabilities

AEROSPACE COMPOSITES

Capabilities

The new vertical of ATC - Aerospace composite is equipped to provide one stop solution from parts manufacturing to assembly of large structures under one roof including components as per ‘Build-to-Print’ and ‘Design-to-Print’ concept.

Highly proficient and experienced human resource in composite manufacturing adds to the core strength of our organization.

ATC

Major Highlights

The facility is comprehensively equipped to carry out mechanical and chemical testing of materials, processing of composite parts, machining, dimensional inspection, NDT, assembly and testing. We have built up assembly area of 1870 Sq.m (LBH = 85m x 22m x 22m) equipped with two cranes, 10T crane at 18m level and 5T crane at 10m level to handle large components and assemblies.

Facility

  • ATC

    Cold storage

    • Cold storage is meant to store the prepreg adhesives and associated materials for composite products at -20℃ ± 2℃ to set the best potential out of them.
    • Size = 7m Length x 3.9m Breadth x 3m Height
  • ATC

    Universal Testing Machine

    • 100 KN INSTRON UTM is deployed to carry out acceptance test to incoming materials as well as characterization of material properties for design inputs.
    • It is proposed to be equipped to find out properties at temperature of -120℃ to +250℃.
  • ATC

    Clean Room

    Low bay

    • The processing area comprising two clean rooms one of ISO class 7 another of ISO class 8 level of cleanliness is the nerve center of the facilities.
    • ISO Class 7 cleanroom Area - 400sq. meters
  • ATC

    Clean Room

    High bay

    • The processing area comprising two clean rooms one of ISO class 7 another of ISO class 8 level of cleanliness is the nerve center of the facilities.
    • ISO Class 8 cleanroom Area - 600sq. meters
  • ATC

    Prepreg Cutting machine

    • Lectra CNC prepreg cutting machine is used to create ply clips with higher nesting efficiency to conserve material.
    • Size = 1.7m Length x 1.82m Breadth
  • ATC

    Autoclave 1

    • The facility equipped with two autoclaves to cure the laid up products. This computer controlled autoclave will be linked to digital data accusation system to provide comprehensive cure cycle data for product data package.
    • 1.3m Diameter x 2.4m Length
    • Pressure = 15 Bar; Temperature = 450℃.
  • ATC

    Autoclave 2

    • The facility equipped with two autoclaves to cure the laid up products. This computer controlled autoclave will be linked to digital data accusation system to provide comprehensive cure cycle data for product data package.
    • 4.0m Diameter x 6.0m Length
    • Pressure = 10 Bar; Temperature = 250℃.
  • ATC

    CMM

    CNC 3D Coordinate Measuring Machine available in matalics vertical will be shared for dimensional inspection as well as assembly activities.

  • ATC

    Laser tracker

    Laser Tracker will be used for calibration of large assembly kits as well as inspection of the assembly structures.

  • ATC

    NDT

    The facility now equipped with A-scan ultrasonic equipment and will be equipped with C-scan in near future.

Product Portfolio in our vision

  • ATC
  • ATC
  • ATC

Space and Defence Components

  • Pay load fairings
  • Composite interstage structures
  • Radomes for space, airborne and ground applications
  • Antenna reflectors
  • Solar panel substrates
  • Pressure vessels
  • Motor cases
  • Missile launcher tubes

Fixed-Wing Aircraft Components

  • Fuselage components
  • Fin and Rudder
  • Interior components
  • Floor beams and panels
  • Fixed wing structures
  • Flaps, Ailerons and Spoilers
  • Engine nacelles

Rotary-Wing Aircraft Components

  • Main rotor blade and Hub plate
  • Tail rotor blade and Hub plate
  • Anti Resonance Isolation System
  • Door assembly and interiors
  • Engine cowlings
  • Landing skids
  • Empennage components