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Capabilities

AERO STRUCTURE & STRUCTURAL ASSEMBLY

Products manufactured:

  • ISO Grid Panel for GSLV Mk III and SSLV
  • Wing Skin for IJT, HAWK and Dornier aircraft
  • Frames & Panels for Su-30 aircraft
  • Bulkhead, Frames and Longeron for LCA aircraft
  • Wing Spar for Fighter aircraft
  • Frames Underfloor and Formers for Military Helicopter
  • Frames for Radar applications
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Characteristics of Structural Products:

Products Material Dimensions RM Weight Finished part Weight
Wing – Dornier aircraft Aluminium Alloy 6150 x 1140 x 45 mm 858 Kg 48 Kg
Panel – GSLV Satellite Aluminium Alloy 5500 x 1700 x 25 mm 632 Kg 240 Kg
Weapon Bay Door – Aircraft Aluminium Alloy 3850 x 850 x 100 mm 1872 Kg 47 Kg
Underfloor Frames – Helicopter Aluminium Alloy 3412 x 438 x 84 mm 418 Kg 19 Kg
Wing Spar – Aircraft Aluminium Alloy 3000 X 83 X 43 mm 230 Kg 12 Kg
Canopy Longeron - LCA Aluminium Alloy 4275 X 259 X 110 mm 640 Kg 11 Kg
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Structural Sub-Assemblies

  • Tail Boom Assembly for HAL Chetak helicopter
  • Air Intake Assembly for HAL LCA Tejas Aircraft
  • Nose Cone Assembly for Space applications
  • Structural Stage assemblies (S2V and S3C1) for SSLV

9 sub-assemblies for Su-30 aircraft

  • Side Panel Behind cockpit
  • Bottom Panel Behind cockpit
  • Upper Panel Behind cockpit
  • Beam assembly
  • Frame assembly
  • Assembly of Bottom Panel
  • Cone Assembly
  • Drag chute assembly
  • Lateral Panel behind cockpit assembly

Metallic Dome Assembly for DRDO-CABS

  • Detail Parts: 1598
  • Max size: 6000 mm x 6000 mm x 250 mm
  • Assembly: 12 Major sub-assemblies (65000 Rivets)
  • Assembly Jig design and manufacture
  • Sub-assembly Jig design and manufacture
  • Integration Jig design and manufacture
  • Integration to Aircraft

Key Facilities

Capabilities to machine structural components up to 10-meter length and assembly and system integration range from small sub-assembly to integrated structural assembly.

5 axis Vertical Machining Centre 10 meter length
5 axis Vertical Machining Centre 6 meter length
3 axis Vertical Machining Centre 4 meter length
5-axis Coordinate Measuring Machine (CMM) 5 meter length
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